Large-bale bagging press illustration with feed hopper and roller discharge conveyor

Big Bale Bagging Baler

Two-Ram Big Bale Bagger for Alfalfa and Cereal Straw

The DILOYA Big Bale Bagging Baler uses a two-ram hydraulic arrangement to form large square packages from alfalfa hay, oat straw, wheat straw and other compatible long-fiber crops. Its large chamber and controlled compression produce bales designed around forklift handling, truck loading and container dimensions. The two-ram sequence supports efficient, guarded production, while bale density and weight depend on crop condition and the selected package specification.

Model
HBG Series
Capacity
25-40 Bales/Hour
PLC Brand
Siemens
Control
PLC automatic control
Power supply
Customized
Working Pressure
21.5 Mpa

Video

Description

The DILOYA Big Bale Bagging Baler packages bulky forage and cereal straw into large square bales for storage and shipment. A two-ram hydraulic arrangement compresses material through a controlled sequence, making it possible to shape a large, regular package rather than shipping the crop loose. Typical materials are alfalfa hay, oat straw and wheat straw that have been prepared to the required moisture and quality.

1> Large-Bale Workflow

Material is fed into a large chamber by the selected conveyor or loading system. The two rams compress and shape the charge; the finished bale is secured or bagged according to the required packaging method and discharged for weighing. Guards, interlocks and a defined handling sequence are important because large bales carry substantial mass and may rebound when pressure is released.

2> Transport and Container Planning

Square packages can be stacked and handled more predictably than loose hay or straw. The target dimensions should be matched to forklifts, pallet or grab equipment, truck bed and container interior while observing payload limits and safe stacking. Maximum container fill is not determined by volume alone: bale mass, moisture, tie strength and handling clearances must also be considered.

3> Model Selection

DILOYA can configure chamber size, ram force, bale length, controls and bagging or tying around the crop's fiber length, loose density, moisture and required daily volume. Testing representative material is the best way to determine achievable density, finished weight and throughput. Feed-grade hay should be handled under the customer's quality and hygiene requirements.

Advantage

> Two-ram structure: staged hydraulic pressing shapes a large square package.

> Bulk crop handling: suited to prepared alfalfa hay and oat or wheat straw.

> Transport-friendly geometry: regular large bales help plan forklift, truck and container loading.

> Reduced loose volume: compaction makes warehouse and freight space more usable.

> Guarded operation: safety controls can coordinate loading, pressing and discharge.

> Custom bale specification: chamber, pressure and securing method are selected for crop and buyer requirements.

Parameter

Please find below specification of different models:

Parameter table
ModelHBG320HBG360HBG400
Chamber Size2000x1150x850mm2200x1150x850mm2400x1150x850mm
Bale Size1150x1050x850mm1150x1050x850mm1150x1050x850mm
Bale Weight

330-360kg

400-450kg

450-500kg

Motor Power2x45kw2x55kw3x55kw
ControlPLC Auto ControlPLC Auto ControlPLC Auto Control
Press Cylinder2000kn2500kn3000kn
Push Cylinder2000kn2500kn3000kn

We can customize the baler machine according to your special requirements.

Application

The DILOYA HBG Series big bale bagging baler mainly process below materials:

Prepared alfalfa hay showing stems and leaves

Alfalfa Hay

Alfalfa hay is a protein- and fibre-rich forage used in qualified feeding programmes for dairy cattle, beef cattle, horses, sheep, goats and other livestock; selected material may also be processed into cubes or pellets. The crop is bulky and sensitive to moisture, leaf loss and storage temperature, so compression must preserve feed quality. DILOYA balers load controlled charges, form dense rectangular blocks and transfer each block into a protective bag for closure, weighing, clean handling and export. Bagged compression improves container utilisation and lot control while reducing loose-leaf loss. Selection considers cut length, stem-to-leaf condition, moisture, density, package weight, bag material, closure method, throughput and storage requirements.

Cut oat straw before compression and bagging

Oat Straw

Oat straw is a lightweight cereal crop residue that is difficult to handle efficiently in loose form. DILOYA systems compress prepared oat straw into consistent blocks and enclose them in bags for cleaner storage, easier handling and more efficient transport.

Chopped wheat straw before compression and bagging

Wheat Straw

Wheat straw is a bulky harvest residue used in bedding, horticulture and other agricultural supply chains. DILOYA compresses prepared wheat straw into rectangular blocks and bags them for cleaner handling, reliable stacking and lower-volume transport.

Loose dried stevia leaves and stems

Stevia

Dried stevia leaves are a low-density botanical material that needs careful handling. DILOYA compresses prepared leaves into controlled blocks and bags them for organised storage and transport while accounting for leaf breakage, moisture and buyer quality requirements.

FAQ

Can wheat straw, oat straw and alfalfa use the same configuration?+

One line may cover several approved agricultural feeds, but wheat straw, oat straw and alfalfa need separate evaluation. Their incoming bale condition and material behaviour can alter cutting and packaging. Assess Alfalfa Hay Straw Cutting Bagging Baler against each intended stream and its customer specification instead of assuming a common crop name establishes identical performance.

Provide representative samples and expected production volumes for every intended stream. Settings or preparation may differ, and the receiving product specification should remain clear. Capability for one agricultural material is not a universal approval for all crop residues.

How should bag dimensions and package weight be selected?+

Choose the customer's usable package first, then match the compression and bag to it. Target mass, handling limits and released dimensions need to work together. A larger chamber does not guarantee a saleable package if the chosen bag cannot accommodate expansion or the receiving customer cannot lift and open it conveniently.

  • Customer handling and opening requirements.
  • Target mass and permitted variation.
  • Post-expansion package dimensions.
  • Bag construction and closure method.
  • Storage, pallet or container arrangement.

Bag size alone does not guarantee package mass. Define acceptable weight variation and whether weighing is required. Representative trials should include compression, packaging, closure and post-discharge expansion rather than judging only a compressed sample inside the chamber.

Does a bagging baler automatically make equal-weight packages?+

Equal-weight packages require a defined weighing and control process. A fixed chamber or compression time only controls part of the cycle and cannot compensate automatically for changing bulk density. Ask what measures the material, how out-of-range packages are handled and which calibration and acceptance tasks are included.

A trial should include normal changes in bulk density and hopper replenishment. Testing only one carefully prepared package does not establish repeatability.

Specify the target weight, permitted variation and how acceptance will be measured. Trials should include normal changes in bulk density and replenishment. Confirm whether weighing, calibration and any reject handling are included in the supplied scope.

How is the payload of bagged bales calculated?+

Calculate product payload from the count of accepted packages multiplied by their measured average mass. Then carry out a separate loading-feasibility check. Correct arithmetic does not establish that the dimensions, load distribution, gross mass and transport limits permit that shipment; a completed-package layout is still necessary.

Separate arithmetic from feasibility: package count × actual average mass gives product mass. A loading plan must then check post-expansion dimensions, usable arrangement, other load components and the shipment constraints.

That arithmetic does not by itself confirm suitability for a particular container or route. Actual package dimensions, stacking, load distribution and applicable container and transport limits must be checked for the shipment.

Will every 40-foot high-cube container hold 60 large bagged bales?+

A 40-foot high-cube description does not establish a universal bale count. Actual released package dimensions, clearances, loading method and the shipment's weight limits must be checked together. Treat any example of 60 packages as a particular loading arrangement, not a promise that transfers to every product or container.

Confirm product mass and gross load as well as physical fit. A layout that works for one bale specification may not work for another. Treat any example count as project-specific and verify it with the completed package and transport provider.

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